Satin nickel systems
Minimal waste rate
Reduced chemical consumption
Less maintenance
An overview of our options
PBNA | 1st GEN – The robust entry for consistent results
The first generation of our Permanent Blend-Free Nickel System is ideal for small to medium applications with consistent requirements.
It offers simple control via a display where the delivery rate is manually set. Dosing is linearly dependent on the output – without complicated settings on frequency converters or valves.
Core functions & attributes:
- Delivery rate adjustable on the display
- Main and maintenance filtration in one unit
- Manual basic setting of the dosing pump (required once)
- Reproducible results through consistent settings
- Up to 2 dosing pumps and containers possible
- No display, no automatic process control
- No password protection or color management
Who is it suitable for?
For businesses looking for a reliable but manually operated system without frequent color changes or high complexity.
PBNA | 2nd GEN – Automation & color management
The second generation brings a significant expansion of functionality: An integrated PLC enables automatic dosing, storable colors, and convenient operation via touch panel. Color changes can be implemented at the push of a button – without hardware intervention.
Core functions & attributes (in addition to 1st GEN):
- PLC control with 7″ touch display
- Color management for up to 99 recipes
- Automatic dosing of additives (“Make-up”)
- Monitoring of dosing amounts directly on the screen
- Up to 5 dosing containers & pumps integrable
- Password protection and user log
- Self-priming pump and dry-run protection
- Remote maintenance via TeamViewer possible
Who is it suitable for?
For companies with changing product requirements that need to switch colors quickly while valuing user guidance and process monitoring.
PBNA | 3rd GEN – Maximum automation for highest process security
The third generation is our flagship for fully automated continuous operation. Additional automatic valves handle rinsing, draining, venting, and pre-coating – with clearly defined control logic for each operating mode. Each work step is traceable, documented, and nearly error-free.
Core functions & attributes (in addition to 2nd GEN):
- Automatically controlled valves for all process modes
- Guided pre-coating with filtering aid and activated carbon
- Automatic draining and cleaning of the filters
- Automatic rinsing of the system and pre-coating containers
- Individual ventilation units integrated
- 15″ touch display with multilingual menu guidance
- Comprehensive data capture: delivery volumes, pressures, valve positions
- Industry 4.0 Ready through complete process integration
Who is it suitable for?
For large electroplating companies with highest demands on automation, traceability, and continuous operation – even across multiple shifts, 24/7.
Structure and functionality of the PBNA systems
What makes our satin nickel systems special?
Satin nickel coatings set the highest demands on process stability, operation, and quality assurance. Conventional systems quickly reach their limits here: Fluctuating surface quality, manual operation errors, high chemical consumption, and unnecessary downtimes are typical problems in continuous operation. This is exactly where our PBNA systems (Permanent Blend-Free Nickel Systems) step in.
Our systems were developed to specifically solve these challenges – enabling a stable nickel bath operation over several days, without quality loss or interruptions. Depending on the upgrade level (1st, 2nd, or 3rd GEN), the systems offer different levels of automation, which always have one thing in common: They relieve the operating personnel from labor-intensive and error-prone tasks – from dosing to rinsing to bath maintenance.
Through precise, quantity-dependent dosing, emulsions and additives are supplied in the correct ratio – reducing chemical consumption and avoiding over- or under-dosing. Production managers benefit from consistent, reproducible coating results and minimized waste rates – especially for demanding decorative surfaces.
Typical challenges – and how PBNA solves them
In galvanic satin nickel processes, similar problems frequently arise – from quality deviations to high personnel requirements to lack of process control.
Fluctuating quality and high waste
Challenge: Unstable bath concentrations and inaccurate dosing lead to uneven surfaces and waste, especially with sensitive workpieces.
PBNA solution: Automated dosing, continuous bath movement, and precise additive control ensure a consistently stable matte finish – reproducible and process-safe.
High personnel effort and slow changeovers
Challenge: Manual cleaning, rinsing, and conversion processes are time-consuming and tie up valuable personnel resources.
PBNA solution: Automated cleaning and rinsing programs and color management with up to 99 colors (from 2nd GEN) enable fast product changes – even in shift operations without electroplating expertise.
Error-prone due to manual operation
Challenge: Manual processes carry a high risk of mishandling and require intensive training.
PBNA Solution: Guided process flows, automatic valve settings (from 2nd and 3rd GEN) and password-protected settings prevent mishandling. The intuitive touch interface allows safe handling – even by untrained personnel.
Lack of transparency and limited system availability
Challenge: Lack of process data, manual ventilation, and unexpected downtime hinder continuous use.
PBNA Solution: Data logging and evaluation of process parameters (from 2nd GEN) as well as automatic ventilation, draining, and cleaning (3rd GEN) provide maximum transparency, traceability, and uninterrupted 24/7 operation.
Benefit advantages for your production
This is what our satin-nickel systems specifically achieve:
Minimal rejection rate
through reproducible results in every batch.
Low chemical consumption
through precise dosing & controlled addition
Error minimization
through automatic processes guiding operators through all steps
Less maintenance
through automatic venting, rinsing, and filter cleaning (3rd GEN)
User-friendliness
through visual operating interface (7"–15" display, depending on model)
Less personnel commitment
through PLC control and guided processes
Quick color changes
with up to 99 storable shades (from 2nd GEN)
Plannable processes
through complete documentation of all operating data
Production security
through stable processes, reduced downtime
Here is where our systems are used
Fields of application
Electroplating operations focused on decorative matt nickel coating
Producers for sanitary, household, or automotive components
In-house electroplating facilities with a need for high system availability
Contact
What are you waiting for? Request a consultation or quote for our magnetic centrifugal pumps now.
